“Dieless forming” is the processing method without “die” as its name shows.
arious processing and machining are possible even without dies. We can assure you of cost reduction and quick delivery. The forming is done using a tool like a laminated structure jig.The jig can be created using just sheet metal processing equipment. The jig can be created using such materials as SPCC or SUS304 without using any of the materials, machinery, or structures (wire processing equipment, machining centers, tempering, knock pin, grinding, SK materials, high-speed steel, etc.) used to manufacture dies. |
No die results in lower cost! ・ Cut-down the initial expense |
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No die results in quick delivery! ・ Cut-down the period of forming die |
Vertical squeezing could not be performed with methods such as incremental forming and NC forming. With dieless forming, vertical squeezing is also possible.
The customer in this case had submitted multi dimensional forming of sheet metal to many manufacturers before coming to us. The customer however was declined for the reasons of the cost, delivery and technology. We suggested our Dieless Forming that would satisfy all the requests. Following our long period of technical know-hows, we succeeded in manufacturing the complex forming. The required cost and required time were: [Cost]
Other manufacturers: 100,000 yen CREST PRECISION: app. 25,000 yen [Required Time] CREST PRECISION: 1 week We required a lower cost in a shorter period until the delivery. |
Shape | Embossing | ||||||
---|---|---|---|---|---|---|---|
Material | SPCC/SECC | Stainless steel | Aluminum | Copper | Titanium | Magnesium | Special alloys |
Thickness(㎜) | 0.5~3.2 | 0.5~2.0 | 0.5~2.0 | 0.5~2.0 | Consultation is necessary | Consultation is necessary | Consultation is necessary |
Outline1(㎜) | φ5~φ50 | φ5~φ50 | φ5~φ50 | φ5~φ50 | |||
Inner diameter2(㎜) | φ3~φ45 | φ3~φ45 | φ3~φ45 | φ3~φ45 | |||
Height(㎜) | 0.1~5.0 | 0.1~5.0 | 0.1~5.0 | 0.1~5.0 | |||
Angle Θ(°) | 0<Θ≦90 | 0<Θ≦90 | 0<Θ≦90 | 0<Θ≦90 |
Material:SECC
T:1.0 D:15㎜ D2:10㎜
H:4㎜ Θ(Reference):50°
Shape | Bridge | ||||||
---|---|---|---|---|---|---|---|
Material | SPCC/SECC | Stainless steel | Aluminum | Copper | Titanium | Magnesium | Special alloys |
Outline L1(㎜) | 0.5~3.2 | 0.5~2.0 | 0.5~2.0 | 0.5~2.0 | Consultation is necessary | Consultation is necessary | Consultation is necessary |
Inner diameter L2(㎜) | 5~50 | 5~50 | 5~50 | 5~50 | |||
Height H(㎜) | 0.1~5.0 | 0.1~5.0 | 0.1~5.0 | 0.1~5.0 | |||
Width W(㎜) | 2~45 | 2~45 | 2~45 | 2~45 | |||
AngleΘ(°) | 0<Θ≦90 | 0<Θ≦90 | 0<Θ≦90 | 0<Θ≦90 |
Material:SECC
T:1.0 L1:16㎜ L2:10㎜
H:3㎜ W10.5㎜ Θ(Reference):40°
Material:SPCC t=1.6
Hollow shapes
Use:Product cover
Material:SECC t=1.0
Linear shapes
Use:Height alignment
Material:SPCC t=1.0
Irregularly shaped outline
Use:Strengthening
Material:SECC t=1.0
Rib shape
Use:Strengthening
Material:SECC t=0.8
Hollow L-shape
Use:Strengthening,Relief
Material:SPCC t=1.6
Brink aperture
Material:SECC t=1.0
Bend&Aperture,Notched
Material:SECC t=1.0
Rib shape
Use:Positioning rib,Cover the screw head so that it does not stick out
We do machine processing and assembly of precision sheet metal parts primarily and its associated parts.
We deliver high quality products to you in two days at an average.